Lead Recycling Solution
The main design of the technical process adopts the conventional "sintering-blast furnace smelting-casting".
The main design of the technical process adopts the conventional "sintering-blast furnace smelting-casting". The process is mature, the investment is small, and it is suitable for small-scale smelting projects with no strict environment protection requirement.
Features of this process: Blast furnace as core equipment Low invest, higher capacity than rotary furnace, Can handle a variety of materials, could achieve good emission control with advanced environmental system.
Raw Material
Lead Ore
lead Oxide
lead Sulfide
End Product
Lead Bullion
Lead Slag
Chemical Composition of Raw Material
Process Advantage
Newly designed closed type blast furnace with advanced flue gas purifying and dust collection system can achieve good production performance and could meet emission control standard.
Process Flow
Process Description
PB recycling, which refers to the recycling of printed circuit boards (PCBs), is a significant aspect of electronic waste (e-waste) management. Printed circuit boards are found in almost all electronic devices, and their proper disposal and recycling are essential to minimize the environmental hazards they pose. Setting up a lead acid battery plant involves complex processes and adherence to stringent environmental and safety standards. Choosing the Lead Recycling Plant Manufacturer is essential for ensuring efficiency, sustainability, and profitability.
This process adopts fully automatic waste lead-acid battery crushing and sorting production line, which can effectively sort out various materials of different weight and nature after crushing, with high automation, high production efficiency and good safety performance; The system has full screen monitoring and automatic alarm; good environmental protection effect, close circulation of acid, no external emission, and acid mist collected centrally and discharged by cleaning and filtering treatment to meet the environmental standard.
The smelting workshop adopts oxygen-enriched side-blown furnace process for smelting, which can handle various materials such as lead paste, lead ore, lead slag, lead-containing dust and scrap, etc. As oxygen-rich air is blown into the side-blown furnace as the reaction condition, the oxygen-rich air stirs the slag vigorously, the smelting reaction occurs fully and quickly, and the amount of air needed to be blown into the reaction is less, which makes the SO2 concentration in the flue gas after the reaction high enough to reach the content requirement of sulfuric acid production.,which not only achieves the standard emission of SO2 in the flue gas, but also increases the economic income by adding sulfuric acid as by-product.
The oxygen-enriched side-blown furnace recycling process adopts the principle of molten pool melting and adopts intelligent batching system to realize scientific raw material proportioning, so that the slag and crude lead can be separated and recycled with high efficiency, while the slag as by-product, after water quenching, directly forms solid waste glass, which can be used as material for building materials such as cement.
After multi-step treatment such as waste heat boiler, electric dust collection and ionic liquid purification, the tail gas produced by smelting, its indexes such as particulate matter content, SO2 content and NOx content can reach the emission standards of many countries, and the system can also be designed according to the local environmental protection requirements.
Electro-refining system is designed to recovery the precious metal from anode slime and get lead reach purity over 99.99%.
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Patents
Results / Patents
Type
Application Number
Status
Patent Number
A dust removal device and its system
utility model
2020221648049
protection period
CN213643579U
A powder unpacking machine
utility model
2021226541146
protection period
CN216186694U
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Equipment
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