Lead Recycling Solution
The design of this lead smelter adopts RE TECH patented technology
The design of this lead smelter adopts RE TECH patented technology - oxygen-enrich side-blown bath smelting technology to meet the customer's demand of processing lead oxide, lead sulfide and lead paste at the same time, the design of the whole production line has been applied and approved in large lead-zinc smelters in China, and the technical specifications are supported by actual production data.
Features of this process: OSB furnace as core equipment High direct recovery rate of lead and zinc, high thermal efficiency, low energy consumption, low operation cost, low emission, high safety level. If you need to obtain the cost of a Lead Acid Battery Recycling Plant, please feel free to contact us anytime!
Raw Material
Lead Batteries or Battery Scraps
Lead Ore or Concentrate
Lead Slag
Lead Dust and Other Lead Content Materials
End Product
Pure Lead
Lead Alloy
Plastic
Pure Tin
Zinc Suboxides
Sulfuric Acid
Chemical Composition of Raw Material
Process Advantage
OSBF technology + VDF clean vacuum distillation technology to achieve comprehensive recovery of all metals with high recovery rate,clean production and low production cost.
Process Flow
Process Description
This process adopts fully automatic waste lead-acid battery crushing and sorting production line, which can effectively sort out various materials of different weight and nature after crushing, with high automation, high production efficiency and good safety performance; The system has full screen monitoring and automatic alarm; good environmental protection effect, close circulation of acid, no external emission, and acid mist collected centrally and discharged by cleaning and filtering treatment to meet the environmental standard.
The smelting workshop adopts oxygen-enriched side-blowing furnace process for smelting, which can handle various materials such as lead paste, lead ore, lead slag, lead-containing dust and scrap, etc. As oxygen-rich air is blown into the side-blown furnace as the reaction condition, the oxygen-rich air stirs the slag vigorously, the smelting reaction occurs fully and quickly, and the amount of air needed to be blown into the reaction is less, which makes the SO2 concentration in the flue gas after the reaction high enough to reach the content requirement of sulfuric acid production.,which not only achieves the standard emission of SO2 in the flue gas, but also increases the economic income by adding sulfuric acid as by-product..
The oxygen-enriched side-blown furnace recycling process adopts the principle of molten pool melting and adopts intelligent batching system to realize scientific raw material proportioning, so that the slag and crude lead can be separated and recycled with high efficiency, while the slag as by-product, after water quenching, directly forms solid waste glass, which can be used as material for building materials such as cement.
After multi-step treatment such as waste heat boiler, electric dust collection and ionic liquid purification, the tail gas produced by smelting, its indexes such as particulate matter content, SO2 content and NOx content can reach the emission standards of many countries, and the system can also be designed according to the local environmental protection requirements.
RE TECH specializes in the design and construction of Lead Recycling Plants and Lead Battery Recycling Plants, offering tailored solutions to meet your specific needs. We have extensive experience in managing the Lead Acid Battery Recycling Plant Cost, ensuring efficient operations without compromising on quality. For businesses looking for customized solutions, we provide Custom Battery Recycling services to suit various requirements. Our expertise also includes the complete setup of Lead Acid Battery Recycling Plants and understanding the nuances of Battery Recycling Plant Cost to deliver cost-effective projects. As a Lead EPC provider, we oversee every phase of the project, from engineering and procurement to construction, ensuring a seamless and successful project execution. Contact us today to learn more about our capabilities in battery recycling and how we can help you manage costs effectively.
Patents
Results / Patents
Type
Application Number
Status
Patent Number
A dust removal device and its system
utility model
2020221648049
protection period
CN213643579U
A powder unpacking machine
utility model
2021226541146
protection period
CN216186694U
Navigation
Equipment
Mob. / WhatsApp: +86 182 0740 9461
+86 137 8726 1326
Tel.: +86 731 8540 4716
Email: info@remetalrecycling.com
Skype: pbjoyz
Address: Building.10, Liandong U Valley Industrial Park, Yuelu District, Changsha, Hunan, China 410036
Upload your raw material chemical composition to get a quick proposal
Want to know equipment quotation or project investment, please contact us