Battery Crusher System Description
The standard capacity of this battery crusher and sorting system is 100,000t batteries per year, waste lead batteries (10% acid content) as raw material, the batteries will go through preliminary crushing machine to remove acid, then go to secondary crushing, vibrating screening, hydro-separator, heavy metal removal,water separation. Finally will get the final products lead paste, lead grid, PP plastic and heavy plastic. The plant acid water system is a closed circuit, with pH meter control and discharging system.
Battery Crusher System Basic Technical Parameters
| Used battery capacity per hour | 20t/h within acid |
| PP productivity and recovery rate | 5,000t/a, 99% |
| Lead recovery rate | 98.5% |
| Heavy plastic productivity, | 1000t/a |
| Lead grid productivity | 300,000t/a |
| Lead paste productivity | 400,000t/a |
Battery Crusher System Process Flow
Capacity: 5t/h,10t/h,15t/h, 20t/h
Introduction of Battery Crusher System Main Equipment
The crusher will crush batteries to fragment with size about 80×50mm.
Fig. 3-4 Hammer Battery Crusher
The primary vibrating screen will separate lead mud as undersize product while wash the lead grid, PP and heavy plastic by water as oversize product.
Fig. 3-5 Primary Vibrating Screen
Lead grid, PP and heavy plastic is separated with different specific mass and flotation in the hydro-separator.
Fig. 3-7 Hydro-separator
There are 5 sets screw conveyors: 1# lead grid screw conveyor, 2# lead grid screw conveyor, 1# PP screw conveyor, 2# PP screw conveyor and heavy plastic screw conveyor.
2# lead grid screw conveyor transport the lead grid from 2nd hydro-separator bottom to storage silo.
Fig. 3-8 Lead Grid Screw Conveyor
Fig. 3-10 Heavy plastic Screw Conveyor
Heavy plastic screw conveyor transport heavy plastic to storage silo. And there is another discharging hole in the middle of the conveyor, which discharges PP.
The lead paste from primary and second vibrating screen will be agglomerated by flocculant in this sedimentation boat. There is acid meter, and it will alarm and add water when acid content is more than 5%. H2SO4 solution (5%) density is 1.032g/ml at 20°C. the whole slurry density is 1-1.03g/ml, which is good for subsequent water separation.
Fig. 3-10 Lead Paste Sedimentation Boat
The Lead paste is stirred, measured, and level control in this tank.
Fig. 3-11 Lead Mud Stirring Tank
Lead Recycling
Copper Smelting
Nickel Ore Processing
Slag & Sludge Recovery
Copper Refining
Dust & Ash Processing
Navigation
Equipment
Mob. / WhatsApp: +86 182 0740 9461
+86 137 8726 1326
Tel.: +86 731 8540 4716
Email: info@remetalrecycling.com
Skype: pbjoyz
Address: Building.10, Liandong U Valley Industrial Park, Yuelu District, Changsha, Hunan, China 410036
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